Process of shifting a heavy machine:
- Assessment and Planning: Evaluate the machine: Assess the size, weight, and dimensions of the machine. Determine any special requirements for handling or transportation. b. Site assessment: Examine both the current location of the machine and its destination to identify any obstacles or challenges, such as narrow doorways, tight spaces, or stairs. c. Create a detailed plan: Develop a comprehensive plan that outlines the entire process, including dismantling, rigging, transportation, and reinstallation.
- Dismantling: a. Disconnect utilities: Ensure that all power, water, and other utilities are disconnected safely and according to industry regulations. b. Dismantling procedures: Disassemble the machine into manageable components, following manufacturer guidelines and safety protocols. Label and document each part to facilitate reassembly. c. Safeguard sensitive components: Secure fragile or sensitive components, such as electronic controls or delicate machinery parts, to prevent damage during transportation.
- Rigging and Lifting: Choose the right rigging equipment. Select appropriate rigging equipment, such as cranes, forklifts, or specialized lifting devices, based on the machine’s weight and dimensions. b. Rigging points: Identify suitable rigging points on the machine to ensure even weight distribution during lifting. c. Skidding or rolling: Depending on the machine’s size, you may need to place it on skids or rollers to move it to the lifting area. d. Secure the load: Use proper rigging techniques to securely attach the lifting equipment to the machine.
- Transportation: Transport vehicle: Select a suitable transport vehicle capable of handling the weight and size of the machine. Ensure it complies with local transportation regulations. b. Load the machine: Carefully lift the machine onto the transport vehicle, securing it in place to prevent shifting during transit. c. Route planning: Plan the transportation route in advance, taking into account any weight restrictions, road conditions, and permits required for oversized loads.
- Reinstallation: Unload and position: Safely unload the machine at its destination and position it according to the pre-established plan. b. Reassembly: Reassemble the machine using the labeled and documented parts. Follow manufacturer guidelines and quality control procedures. c. Utility reconnection: Reconnect utilities, such as power, water, and ventilation, ensuring that all connections are properly tested for safety and functionality.
- Testing and Calibration: Conduct tests: Perform tests and calibrations to ensure that the machine operates correctly and meets performance specifications. b. Quality checks: Thoroughly inspect the machine for any signs of damage or issues that may have arisen during transportation or reinstallation.